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Valve Description: 1-7 H.P. HTR. EXTR. MOV Blk Valve

Manufacture Lunkenheimer Limitorgue motor op.
Size 16 x 14 x 16 S M B -3
Type Pressure Seal Gate Breach Lock
Pressure 1500 Lb  
Body Material WCB Steel Temp - 850° 3600 WOG
Fig.# 2491X7BMOD Cast #305582
Seat Material HF  
Stem Material CR-13  
Disc Material HF  
End Connection B W  
Electrical Disconnect Yes  
Insulation Yes  
Scaffolding Yes (With cert. beam for lifting) or equal  
Gasket Metal seal ring With seal weld joint


Disassembly Of Valve


During Inspection It Was Noted That The Backseat Was
Severely Damaged And Would Need To Be Replaced

Upon Inspection It Was Noted That The Stem Had
Sustained Severe Damage And Was Beyond Repair

Disc Guides Showed Normal Wear And No Signs Of Damage


During Inspection Of Seat Rings, Damage Was Found To Lower Ring.
Damage Was Within Acceptable Tolerances For Repair

Upon Inspection Of The Bonnet And Seal Ring, Cracks In The Seal Ring Were Found

Removal Of Old Seal Ring

Arrows Indicate Damage To Seal Ring

Arrows Indicate Damage To Seal Ring

Arrows Indicate Cracks In Disc Surface

Arrows Indicate Cracks To Disc Surface

Removal Of Old Seat Material In Preparation For Weld Repair


Weld Repair And Machining Of New Seat Surface


Machining Of Packing Box In Preparation For New Packing Spacer

New Packing Spacer Was Manufactured To Assure Proper Compression Of Packing

Packing Spacer Was Inserted And Weld Overlay Was Performed In
Preparation For Maching To Reestablish Manufacture's Specs


Machining Of Packing Box

New Seal Ring

Weld Repair To Bonnet In Preparation For Installation Of New Seal Ring

Replacement Stem And Stem Nut


Parts Cleaned, Repaired And Ready For Assembly


Blue Fit Check Of Disc


Assembly Of Valve


Installation Of Limitorgue

Assembled And Ready For Service

Disassembly Of Limitorgue

Abatement Of Asbestos Gasket, Performed By Plant Personnel

Disassembly And Inspection Of All Parts

Arrow Indicates Damage To Shaft. Replacement Shaft Was On Hand And Therefore Installed

Inspection And Replacement Of All Worn Or Damaged Parts


Parts After Cleaning And Inspection


All Parts Cleaned, Inspected And Ready For Assembly


Assembly Of Limitorgue


Limitorgue Assembled And Installed


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Alvin, TX 77512
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